Innovation in the process of thermal spraying coatings

In this paper, the hybrid method connects the ultrasonic spraying method with a injector of complex cooling micro-jet system is presented. The use of properly constructed injector allows for local and selective cooling of the coating structure immediately after spraying process. The construction of injector is the subject of patent in Polen. The presented new technology gives practical possibility of control of coatings structure. This is the kind of positive feedback between the technology process and obtained product (the quality of the process increases the quality of the final product). The initial experimental investigations, presented in this paper, show, that the obtained coatings structure is: fine-dispersion of the grain, with a lower porosity, good compactness and adhesion to the substrate.